Quality Control
Our quality is a reflection of us. The best quality is being maintained right from the initial stage of sourcing raw materials to the stage of a final finished garment through our manufacturing process. A complex quality control procedure that spans various stages after being hand-cut and stitched. We provide 100% High-Quality Custom Apparel manufacturing under the Quality Control and Quality Assurance team to check and audit every single point of operations.
Fabric Quality Check
We know that good quality fabric is the foundation of what makes great clothing. That’s why our fabric is sourced to match your exact requirements for feel and look. We maintain a high standard of fabric quality check. We follow a 4 point system for fabric inspection to measure the quality level of the incoming fabric in our unit. Fabrics are checked on a flat table with lightbox, or on a fabric checking machine. The in-house lab is fully equipped from Lab Dipping with a Wash Testing, Colour fastness, a shrink test, Fabric Weight, Garment Durability, and many other tests which are standard for fabric.
CUTTING
Latest CAD / CAM system for pattern designing and grading
The Cutting department is equipped with the latest CAD / CAM system for pattern designing and grading. Its auto lay marking and plotting is state of the art technology which helps us to reduce fabric wastages and enhance fabric usability. In order to ensure the constant supply of cut panels, our manual laying and cutting production runs in parallel to ensure the needs of the stitching sections are met.
STITCHING
We have a large number of stitching units fully equipped with the latest machinery with automatic, semi-automatic and manual machines. This gives us the flexibility and speed to produce many types of garments simultaneously with a capacity of large production per day. In both production and quality, we have an experienced and technical team which ensures the tailoring art of stitching. That is an important factor in our growth and customer satisfaction. We have unique quality control and quality assurance systems, which ensure the quality and customer's standards at the start of the production, in the sewing lines and at the finishing.
FINAL QUALITY CHECK & PACKING
The garments are finally checked before finishing and packing. Our finishing department includes automatic hydro-extractors cum slitters for the removal of moisture from dyed fabric, computerized tensionless dryers for instant fabric drying, and tumble dryers to give a minimum shrinkage value. Again, personal attention ensures that all the fabric leaving the finishing department is properly inspected and thoroughly checked before being forwarded to the next stage of production.
After garments are packed up to a certain quantity, our quality control team, do an audit of the packed garments. This process is carried out to ensure that before handing over the shipment to the buyer QC